Short Run Production

Decades of working with customer engineering groups has created an extremely effective part development and process control routine at Everyday. We process up to 100 new parts and part revisions each week in support of our customers’ heavy design demands. Prior to production, process control and verification is developed for each part. First Article quality documents are created on each new part. FMEA and PPAP are standard disciplines within our new part / part revision development procedures.

All part documentation and programs are stored electronically for future use, regardless of the frequency of production. Many customers have returned 10 years since last production looking for specialty parts to service their valued customers Everyday can complete the task.

Prototyping and production runs of 1 are not uncommon for many of Everyday’s highly specialized machine manufacturers. The flexibility of Everyday’s manufacturing equipment and processes have turned these jobs from a chore into standard practice.

Stampings

To support the total part life cycle, from prototype to full production to service part, Everyday’s stamping operations takes control of the part once it becomes a runner. First production part knowledge is transferred within one vendor instead of training a whole new group on a part. Capital investment is lower as Everyday transitions the part through its flexible manufacturing systems. Capital outlays can be delayed until the product is a clear success, warranting the investment.

New project introductions are better controlled with a single source party like Everyday. Adaptations to the product are easier and inventories are better controlled through the product life cycle.

Finally, as part life cycle entering the declining stages and customers still require part support, Everyday can transition the part back through the production system for lower volume parts. This support gives customers confidence that they can meet long term service part requirements for their valued customers.

Welded Fabrications

Everyday specializes in both high and low production weldments of up to 48” cube and up to 2,000 pounds. Welding certifications include MIG, TIG, and robotic welding for carbon steel, stainless steel, and aluminum. All welders have been trained through the Hobart Institute of Welding Technology. Controlling the part development process at Everyday allows the introduction of techniques to maximize weld throughput and minimize man-hours at welding. For non-automated weld operations, controlling the parts going into the weld cell reduces the time needed to complete the weld operations and guarantees finished part quality.