:: Everyday - Quality in Metal Fabrication ::

937-492-4171

We have been serving equipment manufacturers for decades. Everyday’s sheet metal and fabrication processes cover the full range of production parts managed by our customers: prototype to high volume, simple to complex. From the beginning process of blanking a part, through form, welding, and final finishing, all parts are processed across state of the art equipment with control processes designed to make every run a successful run.

Process and quality control are at the heart of the Everyday process. The progress of each order is tracked in real time through the production system. The Everyday control process records all critical quality features as an order is processed. Upon completion of the order, quality data is available confirming conformance to customer order requirements.

The true mark of our capabilities is our ability to perform where others either refuse or are incapable. We believe Everyday can be one of your most valued suppliers.

Our Equipment:

TLF 4000 Lasers with Autoload System

Two TLF 4000 lasers, synchronized with a 36 pallet material storage system, allows Everyday to provide customers with the most competitive prices available in the industry. The machines are programmable for 24 – 7 unattended service.

The flexibility of the system means Everyday can sequence virtually any thickness of material with no setup or tooling costs. Offline, Everyday uses two Mazak lasers to run expedited jobs without breaking into the main laser system.

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Amada Vipros Turret Press Line

For higher quantity runs, Everyday uses its Vipros Turret line with 6 pallet material storage system. Particularly effective for lighter gauge materials, the turret system is an excellent process for blanking out hole intensive parts. At 300 hits per minute, the turret is 4 times faster than a laser at making holes.

Automated Coil-fed Press Lines

For high volume production, Everyday utilizes one of four fully automated press lines between 150 and 300 tons. Bed sizes range up to 48” x 96”. Sensors monitor a dozen data inputs to make sure the presses are running to their optimal configuration, protecting expensive tool investments, and ensuring maximum quality production.

These automated lines are supplemented with 10 semi-automated lines and hand fed presses for secondary operations.

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Robotic Forming Cell

Two 7 axis robots form parts to a program developed offline. Parts are precisely positioned for forming which eliminates the variability of manual part manipulation. The formed features of some parts do not allow processing through this machine. Principally it is used for higher volume runs.

Panasonic Robotic Weld Cell

To boost overall production weld levels and handle highly flexible demand in weld processes, Everyday has installed robotic welding cells. In-house fixture and program development make the cells adaptable to real time demands while keeping capital investment low for Everyday customers.

Powder Coating Batch Booth

Everyday provides customized powder coating services for both short and long runs. The rack processed batch system pictured is used for short run, specialty work. Electrostatic powder is applied in an environmentally controlled room and then baked in gas fired ovens.